(Examples of some warped white oak solid box beams)

Box beams have become a popular architectural feature, adding rustic charm and structural appeal to homes and commercial spaces. However, not all box beams are created equal. Traditional solid box beams, particularly those made from white oak, are prone to warping, twisting, and cracking. At The Olde Mill, we’ve solved these issues with our engineered box beams, crafted using reclaimed pine from old barns and locally sourced cypress. This innovative veneer process not only ensures superior durability but also promotes sustainability. Let’s explore why engineered box beams are the better choice for your next project.

(The Olde Mill’s engineered white oak box beams)

Box beams are hollow beams designed to replicate the look of solid wood beams while being lighter and more structurally stable. They add a warm, rustic, or modern touch depending on the finish and style. Our engineered beams use reclaimed pine and locally sourced cypress to create authentic-looking beams with a sustainable twist.

Solid box beams are made from single blocks of wood, making them heavy and susceptible to natural imperfections. Engineered box beams, like ours at The Olde Mill, are constructed using a multi-layer veneer process that eliminates defects while enhancing strength and stability. We bond layers of reclaimed pine or cypress to create a lightweight yet durable product with the charm of real wood.

Solid wood beams, especially white oak, expand and contract in response to humidity and temperature changes. Over time, this causes warping and twisting, leading to structural issues and an uneven appearance.

As moisture levels fluctuate, solid beams crack and split due to uneven drying. These imperfections compromise the beam’s longevity and appearance, requiring frequent maintenance or replacement.

Solid wood beams are incredibly heavy, making transport and installation difficult and labor-intensive. This extra weight can strain structural supports and drive up installation costs.

Solid beams can be costly not only due to the material but also because of additional expenses related to transportation, labor, and potential future repairs caused by warping, cracking, or splitting.

Engineered box beams from The Olde Mill combine the beauty of reclaimed pine and locally sourced cypress with cutting-edge engineering. They resist warping, twisting, and cracking while being lightweight, eco-friendly, and highly customizable. By choosing engineered box beams, you get the perfect balance of rustic charm and modern durability. Let The Olde Mill craft the ideal beams for your project—designed to last and built with sustainability in mind.

You can learn more about our engineered box beam construction here: https://theoldemill.com/product/white-oak-hollow-box/

• What makes engineered box beams better than solid beams? Engineered beams offer superior stability, reduced weight, and enhanced durability while retaining the charm of real wood.
• How does The Olde Mill source its materials? We repurpose reclaimed pine from old barns and locally source cypress for environmentally conscious production.
• Are engineered box beams customizable? Absolutely! We offer various sizes, finishes, and styles to fit any design preference.
• Do engineered beams look authentic? Yes! Our advanced veneer process ensures a natural wood appearance that’s indistinguishable from solid beams.
• Why should I choose The Olde Mill over other suppliers? We prioritize craftsmanship, sustainability, and premium materials, delivering custom beams that exceed expectations.